Process and chemical industries consistently deliver innovation and value by applying rigorous engineering practices and managing the hazards inherent in their operations. Within this context, process safety has long been recognized as a critical priority. Otto Simon Ltd reflects the chemical industry’s commitment to this priority by supporting the development and continuous improvement of robust process safety management systems. Our approach is grounded in embedding safety into processes from the outset, well beyond regulatory compliance.

In the UK, workplace hazard control is governed by the overarching Health and Safety at Work Act (1976), supplemented by targeted regulations addressing specific risks. This framework is intentionally non‑prescriptive, focusing on achieving regulatory objectives rather than mandating detailed methods. As a result, compliance relies on understanding regulatory intent, implementing sound management systems, performing regular reviews, and adopting relevant international standards, codes, and guidelines.

However, process safety goes far beyond meeting regulatory checklists. The sector has shifted toward integrating safety during early design stages, applying inherent safety principles, and fostering a strong safety culture supported by clearly defined process safety management. Otto Simon Ltd works closely with clients to ensure that safety is not treated only as a compliance requirement but as a strategic value driver, enhancing process performance without compromising risk management.

In emerging technologies and innovative process industries, the concept of “safety beyond compliance” takes on renewed importance. These sectors often grow rapidly, face unique hazards not encountered in mature processes, and operate with limited established guidance. Addressing this gap requires active involvement in pre‑normative research, standards development, and the creation of engineering guidance and/or case studies. Continuous participation in shaping new and existing standards is essential for building a foundation of safe and sustainable technologies.

In hydrogen technologies, for example, Otto Simon Ltd contributes to the IEA Task 43 initiative, Safety and RCS of Large‑Scale Hydrogen Energy Applications. Such international collaborations promote the harmonization of methodologies and the creation of practical guidance rooted in expert experience. They also strengthen safety culture by encouraging global knowledge‑sharing and cross‑industry cooperation.

Through these activities, Otto Simon Ltd helps bridge the gap between emerging technological challenges and the established principles of process safety. By combining regulatory understanding, engineering expertise, and active participation in international standardization, we ensure that safety practices evolve in step with technological advancement. This integrated approach enables organisations to adopt innovative solutions with confidence, clarity, and a strong foundation of risk‑informed decision‑making.



At Otto Simon Ltd, we support clients across chemicals, hydrogen, and emerging technology sectors to embed process safety into their corporate culture, leading to safer operations, stronger designs, and improved overall performance. If you would like to discuss how we can help you develop or enhance safety solutions for your processes, please contact us at eng@ottosimon.co.uk.