Industrial Biotechnology

Industrial Biotechnology is a fast-growing sector at the forefront of delivering sustainable industrial products and processes. It encompasses both established biological processes and innovative technologies for replace fossil-based resources with renewable biomass, greenhouse gas emissions, promote a circular economy by using waste as feedstock, and create new markets for agricultural products. Applications span industries such as biofuels, chemicals, polymers, and sustainable protein. Otto Simon plays a vital role in this sector as an engineering partner, helping our clients de-risk development, accelerate safe deployment, navigate funding rounds, and turn innovative concepts into operational reality.

Otto Simon’s staff have biotechnology specific knowledge and hands-on experience in supporting clients develop their processes through the technology readiness levels from laboratory to commercial operation. This includes assessing feasibility, developing robust process safety frameworks, technology integration, delivering Opex/Capex estimates, undertaking technical due diligence, and supporting Series A funding or grant applications. By answering key questions around scope, performance, safety, cost, programme and compliance, we provide clarity and confidence to technology developers and their investors.

Our track record demonstrates that we are a reliable partner for organisations bringing new technologies to market. We have supported clients in building demonstration plants that then formed the basis for the first commercial facilities, helped companies successfully complete funding rounds, and working alongside innovators to secure grants and deliver trial results. Our involvement often spans the full lifecycle of a project, from early-stage concept and feasibility through to detailed design, EPCm of pilot plants and operational support.

We work collaboratively with our clients, taking the time to understand both the technical complexities and the commercial ambitions of their projects, as well as the specific challenges they will experience as they scale up and commercialise their technology. As an Employee-Owned Trust, every member of the Otto Simon team is directly invested in the success of our clients, which fosters accountability, pragmatism and a partnership-driven approach.

How OSL Can Help Clients


OSL positions itself as a strategic engineering partner or Owner's Engineer, providing the technical expertise a client needs to commercialise their technology. Their services are designed to address the key challenges and questions a client will face:


  • Engineering Partner / Owner's Engineer: We can act as our client's representative, providing independent technical oversight and ensuring the project is executed to the highest standards.
  • Developing and Integrating Core Technology: Helping clients take their core technology and design it into a functional, scalable plant, from initial concept through to commercial operation. This includes helping with pilot and demonstration plants.
  • From TRL 5 to TRL 7: In this critical scale-up phase, helping clients validate their technology in a real-world environment is critical for the technology’s commercial success.
  • Developing and Securing Intellectual Property (IP): While Otto Simon do not hold any Patents directly, we have historically supported clients in defining the technical basis of their IP to successfully secure any IP claim.
  • Technical Due-Diligence: OSL provides detailed technical reviews for investors, helping to validate the technology, project costs, and risks, which is crucial for securing Series A funding.
  • Process Safety: This is a core part of OSL's offering. We conduct hazard studies and safety assessments to ensure the plant can be built and operated safely, which is a non-negotiable for both clients and regulators.



How OSL Delivers on Its Promises


OSL helps clients answer the fundamental questions about their project's viability through a structured, phased approach. The deliverables are designed to provide the client and potential investors with a clear, data-driven understanding of the project's feasibility and costs.


  • What will the plant look like (Scope): OSL's engineers develop a detailed scope of work, including conceptual and feasibility studies, to define the plant's design and operational requirements.
  • Will it work (Opex etc.): They create Opex (operational expenditure) estimates by analysing raw material costs, energy consumption, and labour, proving the project's operational viability.
  • How much will it cost to build (Capex): OSL provides Capex (capital expenditure) estimates, from order-of-magnitude costs in early phases to more detailed figures later on, giving clients a clear financial roadmap.
  • How long will it take to build (Programme): They develop a project schedule, or Programme, outlining key milestones and timelines for design, procurement, and construction.
  • What are the chances of it blowing up: OSL conducts rigorous Process Safety studies, including Hazard Identification (HAZID) and Hazard and Operability (HAZOP) reviews, to identify and mitigate risks.
  • Will the authorities let us build it (regulatory compliance): OSL provides expertise in regulatory compliance, ensuring the project meets all necessary legal and planning requirements.


The ultimate goal of these efforts is to produce a series of deliverables—Opex/Capex Estimates, Concept, Feasibility, and Due Diligence Reports—that lead to the successful EPCm (Engineering, Procurement, and Construction Management) of pilot and demonstration plants. This comprehensive approach helps clients confidently transition from an innovative idea to a fully realized, commercial asset.


Meet Our Head of Sector

Peter Creer

Peter is a highly experienced process engineer and project manager with expertise in various process industries. He has led detailed engineering design teams, overseeing projects from conceptual design to plant commissioning and de-bottlenecking. Peter has a strong background in process safety and environmental management and is our Head of Sector for Emergent & Biotechnology.

Aerbio

Process Optimisation & Scale-up

OSL have worked with CPI on several government grant backed project developing Aerbio’s technology, a sustainable protein product from a gas phase fermentation of carbon dioxide, hydrogen and oxygen.

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C3 Biotech

Research Facility

OSL have supported C3 Biotechnologies in the role of Owner’s Engineer, developing Feasibility and FEED studies for further modular pilot scale technology trials, including a defence related hypersonic fuels project.

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